ABB ACS580 General Purpose Frequency Inverters
The ABB ACS580 Drive Series (featured model: ACS580-01-045A-4 22 kW 400V) is ABB's core all-compatible general purpose variable frequency drive platform, engineered to simplify process control, optimize energy consumption, and streamline drive operation across a vast range of industrial applications. Equipped as standard with an **integrated swinging choke for low harmonics**, a Class C2 EMC filter, and **Safe Torque Off (STO SIL3/PL e)** functional safety, the ACS580 provides plug-and-play setup without requiring extra cabinet components. Covering output power ratings from 0.75 kW up to 500.0 kW across 3-phase 208V to 480V mains (R1 to R11 frame sizes), the ACS580 supports vector control for asynchronous motors, permanent magnet motors, and IE5 Synchronous Reluctance (SynRM) motors. Designed with an assistant control panel featuring native Modbus RTU and optional Bluetooth connectivity, the ACS580 serves as the direct 1-to-1 modernized replacement for legacy **ABB ACS550** and **ACS510** drives in pumps, fans, conveyors, compressors, and agitators.
Technical Specifications
| Featured Model | ACS580-01-045A-4 (22 kW, 45A, 3-Phase 380V-480V Input, Wall-Mounted R4 Frame) |
|---|---|
| Brand / Manufacturer | ABB (Motion Drive Division) |
| Product Series | ACS580 General Purpose Drives: ACS580-01 (Wall-Mounted), ACS580-04 (Module), ACS580-07 (Cabinet) |
| Power Range Covered | 0.75 kW to 500.0 kW (1.0 HP to 700 HP) |
| Mains Voltage Supply | 3-Phase 208V to 240V AC / 3-Phase 380V to 480V AC (50/60 Hz) |
| Motor Control Performance | Scalar (V/f) & Sensorless Vector Control (SLVC) for Induction, PM, and SynRM Motors |
| Functional Safety & Harmonics | Safe Torque Off (STO SIL3 / PL e), Integrated Swinging Choke for Low Harmonics, Built-in C2 EMC Filter |
| Fieldbus Communication | Embedded Modbus RTU; Optional PROFINET, EtherCAT, EtherNet/IP, PROFIBUS DP, CANopen Modules |
Documentation & Resources
ABB ACS580 Drive Power Rating & Frame Size Matrix
Full selection matrix for ABB ACS580 general purpose frequency inverters. Review rated motor power, output current, frame designation, and standard order codes:
| Mains Voltage (3-Phase) | Motor Power (kW) | Nominal Output Current (A) | Standard Part Number Code | Frame Size |
|---|---|---|---|---|
| 380V - 480V AC | 0.75 kW | 2.6 A | ACS580-01-02A7-4 | R1 Frame |
| 380V - 480V AC | 1.5 kW | 4.0 A | ACS580-01-04A1-4 | R1 Frame |
| 380V - 480V AC | 3.0 kW | 7.3 A | ACS580-01-07A3-4 | R1 Frame |
| 380V - 480V AC | 5.5 kW | 12.6 A | ACS580-01-012A-4 | R2 Frame |
| 380V - 480V AC | 11.0 kW | 26.0 A | ACS580-01-026A-4 | R3 Frame |
| 380V - 480V AC | 22.0 kW | 45.0 A | ACS580-01-045A-4 | R4 Frame |
| 380V - 480V AC | 45.0 kW | 88.0 A | ACS580-01-088A-4 | R5 Frame |
| 380V - 480V AC | 75.0 kW | 145.0 A | ACS580-01-145A-4 | R6 Frame |
| 380V - 480V Heavy | 110.0 kW to 500.0 kW | 206.0 A - 910.0 A | ACS580-01 / ACS580-04... | R7 to R11 Frame |
Legacy ABB ACS550 / ACS510 to ACS580 Inverter Upgrade Guide
Obsolete ABB ACS550 and ACS510 general purpose drives can be directly upgraded to current ACS580 drives with 100% mechanical mounting alignment and improved energy efficiency:
| Legacy ABB Inverter Code (Obsolete) | Legacy Drive Power & Current | Current ACS580 Equivalent Model | Key Upgrades & Performance Enhancements |
|---|---|---|---|
| ACS550-01-03A3-4 / ACS510-01-03A3-4 | 1.1 kW / 3.3 A 400V | ACS580-01-04A1-4 100% Drop-In | Intuitive assistant control panel with energy optimizer, optional Bluetooth assistant panel. |
| ACS550-01-012A-4 / ACS510-01-012A-4 | 5.5 kW / 12.0 A 400V | ACS580-01-012A-4 100% Drop-In | Identical mounting hole dimensions, integrated STO SIL3/PL e safety, lower harmonic distortion. |
| ACS550-01-023A-4 / ACS510-01-023A-4 | 11.0 kW / 23.0 A 400V | ACS580-01-026A-4 100% Drop-In | Full support for IE3, IE4, and IE5 SynRM motors. Plug-in fieldbus adapter support. |
| ACS550-01-045A-4 / ACS510-01-045A-4 | 22.0 kW / 45.0 A 400V | ACS580-01-045A-4 100% Drop-In | Direct drop-in replacement for industrial pumps, fans, conveyors, and compressors. |
Expert Technical Sourcing & System Integration Notes
When replacing older ABB ACS550 or ACS510 inverters in production facilities, switching to current ACS580 drives provides immediate energy savings, reduced harmonic distortion, integrated STO SIL3 safety, and seamless fieldbus integration with modern PLC systems. Simply supply us with your existing drive nameplate code or serial number (e.g., ACS550-01-045A-4 or ACS580-01-045A-4), and our technical engineering team will deliver a 100% compliant replacement specification and proposal.
Core Benchmark Model Standard Configurations
- ACS580-01-02A7-4 (0.75 kW 400V)
- ACS580-01-04A1-4 (1.5 kW 400V)
- ACS580-01-07A3-4 (3.0 kW 400V)
- ACS580-01-012A-4 (5.5 kW 400V)
- ACS580-01-026A-4 (11.0 kW 400V)
- ACS580-01-045A-4 (22.0 kW 400V)
- ACS580-01-062A-4 (30.0 kW 400V)
- ACS580-01-088A-4 (45.0 kW 400V)
- ACS580-01-145A-4 (75.0 kW 400V)
- ACS580-01-206A-4 (110.0 kW 400V)
- ACS580-01-293A-4 (160.0 kW 400V)
- ACS580-01-363A-4 (200.0 kW 400V)
- ABB ACS550-01-012A-4 Replacement
- ABB ACS550-01-023A-4 Replacement
- ABB ACS550-01-045A-4 Replacement
- ABB ACS510-01-045A-4 Replacement
- ACS580 Bluetooth Assistant Panel
- ACS580 PROFINET Adapter Module
- ACS580 EtherCAT Adapter Module
- ACS580 IP55 Washdown Enclosure
