ABB M2JA Flameproof & M3GP Hazardous Area Motors
The ABB M2JA and M3GP Explosion-Proof Motor Series (featured model: M2JA 160M4A 11 kW Ex d IIC T4 Gb) are ABB's certified hazardous area low voltage induction motor solutions, engineered specifically for explosive gas, vapor, dust, and harsh chemical processing environments. The **M2JA Series** features a heavy-duty flameproof enclosure rated **Ex d / Ex db IIC T4 Gb** (Zone 1 and Zone 2 gas atmospheres), preventing internal ignitions from propagating to the external ambient environment. The **M3GP Series** belongs to ABB's high-efficiency process performance family, offering flexible certified protection modes including **Ex ec II T3 Gc** (Non-Sparking Zone 2) and **Ex tb / Ex tc IIIC** (Dust-Ignition Proof Zone 21 & Zone 22). Covering power output ratings from 0.25 kW up to 1000 kW across IEC frame sizes 80 to 450, ABB hazardous area motors carry full international certification including **ATEX, IECEx, and CCC Ex (China)**, featuring VFD-rated insulation systems for variable speed duty with **ABB ACS580 and ACS880 drives** in oil refineries, offshore platforms, chemical reactors, grain elevators, and pharmaceutical plants.
Technical Specifications
| Featured Model | M2JA 160M4A (11 kW, 4-Pole, 400V 50Hz, Ex d IIC T4 Gb, Cast-Iron, B3 Foot Mount) |
|---|---|
| Brand / Manufacturer | ABB (Hazardous Area Motors Division) |
| Product Series | M2JA Flameproof Series / M3GP Process Performance Hazardous Area Series |
| Frame Sizes Covered | IEC Frame Sizes 80, 90, 100, 112, 132, 160, 180, 200, 225, 250, 280, 315, 355, 400, 450 |
| Explosion Protection Ratings | Ex d / Ex db IIC T4 Gb (Flameproof) | Ex ec IIC T3 Gc (Non-Sparking) | Ex tb IIIC T125°C Db (Dust) |
| International Certifications | ATEX Directive 2014/34/EU, IECEx Scheme, CCC Ex (China), EAC Ex, Marine Classification Options |
| Energy Efficiency Ratings | IE2 High Efficiency / IE3 Premium Efficiency according to IEC 60034-30-1 |
| Inverter Duty & Enclosure | Reinforced VPI Insulation System for VFD Operation; IP55 / IP56 / IP66 Total Enclosure Protection |
Documentation & Resources
ABB M2JA & M3GP Hazardous Area Motor Matching Matrix
Complete selection matrix for ABB M2JA flameproof and M3GP explosion-proof motors. Review frame sizes, power outputs, certified Ex protection zones, and efficiency ratings:
| Series & Frame Size | Power Output (4-Pole) | Certified Hazardous Zone | Ex Protection Code | Efficiency Rating |
|---|---|---|---|---|
| M2JA 80 - 132 | 0.55 kW - 7.5 kW | Zone 1 & Zone 2 (Gas) | Ex d / Ex db IIC T4 Gb | IE2 / IE3 Cast Iron |
| M2JA 160 - 225 | 11 kW - 45 kW | Zone 1 & Zone 2 (Gas) | Ex d / Ex db IIC T4 Gb | IE2 / IE3 Flameproof |
| M2JA 250 - 355 | 55 kW - 315 kW | Zone 1 & Zone 2 (Gas) | Ex d / Ex db IIC T4 Gb | IE3 Heavy Duty Process |
| M3GP 80 - 280 | 0.75 kW - 90 kW | Zone 2 (Gas) / Zone 21/22 (Dust) | Ex ec IIC T3 Gc / Ex tb IIIC | IE3 / IE4 Premium |
| M3GP 315 - 450 | 110 kW - 1000 kW | Zone 2 (Gas) / Zone 21/22 (Dust) | Ex ec IIC T3 Gc / Ex tb IIIC | IE3 / IE4 Process |
Legacy ABB Explosion-Proof Motors to M2JA / M3GP Series Replacement Guide
Obsolete ABB flameproof and non-sparking motors (M2JA old generation, M2GP) can be directly replaced with current M2JA and M3GP motors with 100% exact mounting bolt centers:
| Legacy ABB Motor Code (Obsolete) | Legacy Power & Ex Rating | Current M2JA / M3GP Equivalent | Key Upgrades & Operational Advantages |
|---|---|---|---|
| M2JA 90S4 / M2JA 90L4 | 1.1 kW / 1.5 kW Ex d IIBT4 | ABB M2JA 90S4A / M2JA 90L4A 100% Drop-In | Upgraded protection rating to Ex d IIC T4 Gb (Hydrogen rated), IE2/IE3 efficiency. |
| M2JA 132S4 / M2JA 132M4 | 5.5 kW / 7.5 kW Ex d IIBT4 | ABB M2JA 132SMA4 / M2JA 132SMB4 100% Drop-In | Identical foot bolt hole centers (B3), reinforced flameproof joint surfaces. |
| M2JA 160M4 / M2JA 160L4 | 11 kW / 15 kW Ex d IIBT4 | ABB M2JA 160MLA4 / M2JA 160MLB4 100% Drop-In | Direct drop-in replacement for refinery pumps, gas compressors, and chemical mixers. |
| M2GP 200L4 / M2GP 225M4 | 30 kW / 45 kW Ex nA II T3 | ABB M3GP 200MLA4 / M3GP 225SMA4 IE3 Upgrade | Updated to current Ex ec IIC T3 Gc standards, reduced thermal losses and lower operating noise. |
Expert Technical Sourcing & Hazardous Area System Integration Notes
When replacing older ABB explosion-proof motors or competing hazard-rated motors in refineries, offshore rigs, or chemical processing plants, switching to current ABB M2JA and M3GP series motors guarantees 100% exact physical mounting alignment without modifying foundation plates or shaft couplings. Simply supply us with your existing motor nameplate serial number or complete order code (e.g., M2JA 160M4A or M3GP 200MLA4), and our technical engineering team will deliver a 100% compliant explosion-proof replacement specification and proposal.
Core Benchmark Model Standard Configurations
- M2JA 80M4A (0.75 kW Ex d IIC T4)
- M2JA 90S4A (1.1 kW Ex d IIC T4)
- M2JA 90L4A (1.5 kW Ex d IIC T4)
- M2JA 100L4A (2.2 kW Ex d IIC T4)
- M2JA 112M4A (4.0 kW Ex d IIC T4)
- M2JA 132S4A (5.5 kW Ex d IIC T4)
- M2JA 132M4A (7.5 kW Ex d IIC T4)
- M2JA 160M4A (11.0 kW Ex d IIC T4)
- M2JA 160L4A (15.0 kW Ex d IIC T4)
- M2JA 180M4A (18.5 kW Ex d IIC T4)
- M2JA 200L4A (30.0 kW Ex d IIC T4)
- M2JA 225M4A (45.0 kW Ex d IIC T4)
- M3GP 132SMB4 (7.5 kW Ex ec IE3)
- M3GP 160MLB4 (15.0 kW Ex ec IE3)
- M3GP 200MLA4 (30.0 kW Ex ec IE3)
- ABB M2JA 132M4 Ex Motor Replacement
- ABB M2JA 160L4 Ex Motor Replacement
- ABB ATEX Certified Flameproof Motor
- ABB IECEx Zone 1 Gas Explosion Motor
- ABB Dust Ignition Proof Zone 21 Motor