SEW KA97DRN180L4 Helical-Bevel Gearmotor
The SEW KA97DRN180L4 is a heavy-duty industrial helical-bevel gearmotor featuring a hollow shaft design[cite: 11]. Engineered for high mechanical efficiency, durable thermal dissipation, and superior torque density, it is widely utilized in heavy bulk material handling, mining conveyors, crushing drives, and heavy-duty industrial processing lines[cite: 11].
Technical Specifications
| Model / Part Number | KA97DRN180L4[cite: 11] |
|---|---|
| Brand / Manufacturer | SEW-Eurodrive[cite: 11] |
| Gear Unit Type | KA Series (Helical-Bevel, Hollow Shaft)[cite: 11] |
| Motor Type | DRN180L4 (AC Squirrel-Cage Motor, IE3 Premium)[cite: 11] |
| Rated Motor Power (kW) | 22.0 kW (Standard)[cite: 11] |
| Output Speed / Ratio | Customizable via gearbox options (Contact for ratio details)[cite: 11] |
| Mounting Position | Universal / Hollow Shaft with Keyway[cite: 11] |
Documentation & Resources
SEW K97 Series Modular Configuration Matrix
Full-range modular assembly guide for SEW-Eurodrive Size 97 helical-bevel gearboxes[cite: 11]. Review supported mechanical mountings, current IE1-IE4 motor pairings, and factory protection options:
| Gear Unit Mounting / Shaft Design | Frame Size | Matched Motor Series & Powers | Optional Factory Accessories |
|---|---|---|---|
| KA97 (Hollow Shaft with Keyway)[cite: 11] | Size 97[cite: 11] | DRN Series (IE3 Premium: 100LS4 to 225M4 / 3.0 kW - 45 kW)[cite: 11] | /BE (Fail-Safe Disc Brake)[cite: 11] |
| K97 (Foot-Mounted Solid Shaft)[cite: 11] | Size 97[cite: 11] | DRE Series (IE2 High Efficiency)[cite: 11] | /TF (PTC Thermistor Thermal Protection)[cite: 11] |
| KAF97 / KF97 (B5 Flange Mount)[cite: 11] | Size 97[cite: 11] | DRS Series (IE1 Standard Efficiency)[cite: 11] | /TH (Thermostat Switch Control)[cite: 11] |
| KAZ97 (B14 Face Flange Mount)[cite: 11] | Size 97[cite: 11] | DV / DT Series (Legacy Retrofit Motors: DT90 to DV225)[cite: 11] | /RS (Mechanical Backstop / Anti-Runback)[cite: 11] |
| KH97 / KHF97 / KHZ97 (Shrink Disc)[cite: 11] | Size 97[cite: 11] | DFV / DFT Series (ATEX Explosion-Proof Executions)[cite: 11] | /V (Forced Cooling Fan Attachment)[cite: 11] |
| KT97 / KTF97 / KTZ97 (TorqLOC® Bushing)[cite: 11] | Size 97[cite: 11] | CV / CT Series (Inverter-Duty & Servomotor Drives)[cite: 11] | /DH (Heavy-Duty Condensation Drain)[cite: 11] |
Legacy SEW Motor Replacement & IE3 DRN Upgrade Guide
Obsolete SEW motor ranges (DT, DV, DRS, DRE) installed on K97 gearboxes can be seamlessly replaced with current IE3 Premium Efficiency DRN motors[cite: 11]. Refer to the cross-reference mapping below for 1-to-1 retrofitting:
| Legacy Motor Code (Obsolete) | Efficiency Level | Current IE3 Replacement Motor | Rated Power (kW) | Mechanical Compatibility & Retrofit Notes |
|---|---|---|---|---|
| DT100LS4 / DV100L4[cite: 11] | IE1 / Standard Efficiency[cite: 11] | DRN100LS4 / DRN100L4 IE3 Upgrade[cite: 11] | 3.0 kW - 4.0 kW[cite: 11] | Direct 1-to-1 flange & shaft match on K97 gearboxes. Lower energy loss.[cite: 11] |
| DV112M4 / DRE112M4[cite: 11] | IE1 / IE2 Efficiency[cite: 11] | DRN112M4 IE3 Upgrade[cite: 11] | 5.5 kW[cite: 11] | Identical mounting dimensions; direct drop-in replacement for KA97.[cite: 11] |
| DV132S4 / DRE132S4[cite: 11] | IE1 / IE2 Efficiency[cite: 11] | DRN132S4 IE3 Upgrade[cite: 11] | 7.5 kW[cite: 11] | Flange & shaft dimensions identical. Check terminal box position.[cite: 11] |
| DV132M4 / DRE132M4[cite: 11] | IE1 / IE2 Efficiency[cite: 11] | DRN132M4 IE3 Upgrade[cite: 11] | 9.2 kW - 11.0 kW[cite: 11] | Direct replacement on K97, KAF97, and KH97 gear units.[cite: 11] |
| DV160M4 / DRE160M4[cite: 11] | IE1 / IE2 Efficiency[cite: 11] | DRN160M4 IE3 Upgrade[cite: 11] | 11.0 kW[cite: 11] | B5/B14 adapter compatibility preserved. Fully compliant with modern IE3 standards.[cite: 11] |
| DV160L4 / DRE160L4[cite: 11] | IE1 / IE2 Efficiency[cite: 11] | DRN160L4 IE3 Upgrade[cite: 11] | 15.0 kW[cite: 11] | Identical shaft centerline height & mounting pattern. Brake options updated to BE11/BE20.[cite: 11] |
| DV180M4 / DRE180M4[cite: 11] | IE1 / IE2 Efficiency[cite: 11] | DRN180M4 IE3 Upgrade[cite: 11] | 18.5 kW[cite: 11] | Heavy industrial drive drop-in unit. Full compatibility with SEW VFD systems.[cite: 11] |
| DV180L4 / DRE180L4[cite: 11] | IE1 / IE2 Efficiency[cite: 11] | DRN180L4 IE3 Upgrade[cite: 11] | 22.0 kW[cite: 11] | Standard KA97 motor pairing. Replaces legacy DV180L4 seamlessly.[cite: 11] |
Expert Selection & Retrofit Engineering Notes
When retrofitting an existing application featuring an obsolete DT90, DV100, DV112, DV132, DV160, or DV180 motor, upgrading to an IE3 DRN motor ensures complete dimensional interchangeability while substantially reducing operating temperatures and energy costs[cite: 11]. Simply send us your existing SEW serial number or nameplate code (including options like BE brake, TF thermistor, or RS backstop), and our engineering team will provide a 100% compliant replacement specification and quotation[cite: 11].
Core Benchmark Model Standard Configurations
- KA97 DRN100LS4 (3.0 kW)[cite: 11]
- KA97 DRN112M4 (5.5 kW)[cite: 11]
- KA97 DRN132S4 (7.5 kW)[cite: 11]
- KA97 DRN132M4 (9.2 kW)[cite: 11]
- KA97 DRN160M4 (11 kW)[cite: 11]
- KA97 DRN160L4 (15 kW)[cite: 11]
- KA97 DRN180M4 (18.5 kW)[cite: 11]
- KA97 DRN180L4 (22 kW)[cite: 11]
- K97 DRN132M4 (9.2 kW)[cite: 11]
- K97 DRN180L4 (22 kW)[cite: 11]
- KAF97 DRN160M4 (11 kW)[cite: 11]
- KAF97 DRN180L4 (22 kW)[cite: 11]
- KH97 DRN160L4 (15 kW)[cite: 11]
- KH97 DRN200L4 (30 kW)[cite: 11]
- KT97 DRN132M4 (9.2 kW)[cite: 11]
- KT97 DRN180L4 (22 kW)[cite: 11]
- KA97 DV160M4 (DV Replacement)[cite: 11]
- KA97 DV180L4 (DV Replacement)[cite: 11]
- K97 DV180L4 (DV Replacement)[cite: 11]
- KAF97 DV180L4 (DV Replacement)[cite: 11]