SEW R77DRN132S4 Helical Inline Gearmotor
The SEW R77DRN132S4 is a powerful, highly reliable inline helical gearmotor engineered for medium-to-heavy industrial applications requiring exceptional mechanical efficiency, superior overhung load capacity, and long operational service life[cite: 20]. Featuring versatile mounting styles (foot-mounted R77/RX97, B5/B14 flange RF77/RXF97, and solid shaft)[cite: 20], it is widely deployed across heavy conveyor lines, material handling equipment, industrial mixers, and processing machinery[cite: 20].
Technical Specifications
| Model / Part Number | R77DRN132S4[cite: 20] |
|---|---|
| Brand / Manufacturer | SEW-Eurodrive[cite: 20] |
| Gear Unit Type | R Series (Helical Gear Unit, Inline Output Shaft)[cite: 20] |
| Motor Type | DRN132S4 (AC Squirrel-Cage Motor, IE3 Premium)[cite: 20] |
| Rated Motor Power (kW) | 5.5 kW (Standard)[cite: 20] |
| Output Speed / Ratio | Customizable via gearbox options (Contact for ratio details)[cite: 20] |
| Mounting Position | Universal / Foot-mounted, B5/B14 Flange Mounted[cite: 20] |
Documentation & Resources
SEW R77 Series Modular Configuration Matrix
Full-range modular assembly guide for SEW-Eurodrive Size 77 multi-stage and Size 97 single-stage helical gearboxes[cite: 20]. Review supported mechanical mountings, current IE1-IE4 motor pairings, and factory protection options:
| Gear Unit Mounting / Layout Design | Frame Size | Matched Motor Series & Powers | Optional Factory Accessories |
|---|---|---|---|
| R77 (Foot-Mounted Multi-Stage)[cite: 20] | Size 77[cite: 20] | DRN Series (IE3 Premium: 80M4 to 160M4 / 0.75 kW - 11 kW)[cite: 20] | /BE (Fail-Safe Disc Brake) |
| RF77 (B5 / B14 Flange Mounted)[cite: 20] | Size 77[cite: 20] | DRS Series (IE1 Standard Efficiency)[cite: 20] | /TF (PTC Thermistor Thermal Protection) |
| RX97 (Single-Stage Foot Mounted)[cite: 20] | Size 97 (RX Stage)[cite: 20] | DV Series (Legacy Retrofit Motors: DV100 to DV160)[cite: 20] | /TH (Thermostat Switch Control) |
| RXF97 (Single-Stage Flange Mounted)[cite: 20] | Size 97 (RX Stage)[cite: 20] | DFT / DFV Series (ATEX Explosion-Proof Executions)[cite: 20] | /RS (Mechanical Backstop / Anti-Runback) |
| R77 / RF77 (Servomotor Adaptations)[cite: 20] | Size 77[cite: 20] | CT / CV Series (Inverter-Duty Servo Drives)[cite: 20] | /V (Forced Cooling Fan Attachment) |
Legacy SEW Motor Replacement & IE3 DRN Upgrade Guide
Obsolete SEW motor ranges (DT80, DT90, DV100, DV112, DV132, DV160) installed on R77 gearboxes can be seamlessly replaced with current IE3 Premium Efficiency DRN motors[cite: 20]. Refer to the cross-reference mapping below for 1-to-1 retrofitting:
| Legacy Motor Code (Obsolete) | Efficiency Level | Current IE3 Replacement Motor | Rated Power (kW) | Mechanical Compatibility & Retrofit Notes |
|---|---|---|---|---|
| DT80K4 / DT80N4[cite: 20] | IE1 / Standard Efficiency[cite: 20] | DRN80M4 IE3 Upgrade[cite: 20] | 0.75 kW[cite: 20] | Direct 1-to-1 flange & shaft match on R77 gearboxes. Lower energy loss. |
| DT90S4 / DT90L4[cite: 20] | IE1 / Standard Efficiency[cite: 20] | DRN90S4 / DRN90L4 IE3 Upgrade[cite: 20] | 1.1 kW - 1.5 kW[cite: 20] | Identical mounting dimensions; direct drop-in replacement. |
| DV100M4 / DV100L4[cite: 20] | IE1 / IE2 Efficiency[cite: 20] | DRN100LS4 / DRN100L4 IE3 Upgrade[cite: 20] | 2.2 kW - 3.0 kW[cite: 20] | Flange & shaft dimensions identical. Check terminal box position. |
| DV112M4 / DV132S4[cite: 20] | IE1 / IE2 Efficiency[cite: 20] | DRN112M4 / DRN132S4 IE3 Upgrade[cite: 20] | 4.0 kW - 5.5 kW[cite: 20] | Identical shaft centerline height & mounting pattern. Standard R77 pairing[cite: 20]. |
| DV132M4 / DV132ML4[cite: 20] | IE1 / IE2 Efficiency[cite: 20] | DRN132M4 IE3 Upgrade[cite: 20] | 7.5 kW - 9.2 kW[cite: 20] | B5/B14 adapter compatibility preserved. Heavy-duty R77 pairing. |
| DV160M4[cite: 20] | IE1 / IE2 Efficiency[cite: 20] | DRN160M4 IE3 Upgrade[cite: 20] | 11.0 kW[cite: 20] | Maximum power capacity pairing for R77/RX97 series. Heavy drive drop-in unit[cite: 20]. |
Expert Selection & Retrofit Engineering Notes
When retrofitting an existing application featuring an obsolete DT80, DT90, DV100, DV112, DV132, or DV160 motor[cite: 20], upgrading to an IE3 DRN motor ensures complete dimensional interchangeability while substantially reducing operating temperatures and energy costs. Simply send us your existing SEW serial number or nameplate code (including options like BE brake, TF thermistor, or RS backstop), and our engineering team will provide a 100% compliant replacement specification and quotation.
Core Benchmark Model Standard Configurations
- R77 DRN80M4 (0.75 kW)[cite: 20]
- R77 DRN90S4 (1.1 kW)[cite: 20]
- R77 DRN90L4 (1.5 kW)[cite: 20]
- R77 DRN100L4 (3.0 kW)[cite: 20]
- R77 DRN112M4 (4.0 kW)[cite: 20]
- R77 DRN132S4 (5.5 kW)[cite: 20]
- R77 DRN132M4 (7.5 kW)[cite: 20]
- R77 DRN160M4 (11 kW)[cite: 20]
- RF77 DRN112M4 (4.0 kW)[cite: 20]
- RF77 DRN132S4 (5.5 kW)[cite: 20]
- RF77 DRN160M4 (11 kW)[cite: 20]
- RX97 DRN112M4 (4.0 kW)[cite: 20]
- RX97 DRN132M4 (7.5 kW)[cite: 20]
- RX97 DRN160M4 (11 kW)[cite: 20]
- RXF97 DRN160M4 (11 kW)[cite: 20]
- R77 DV100L4 (DV Replacement)[cite: 20]
- R77 DV132S4 (DV Replacement)[cite: 20]
- R77 DV160M4 (DV Replacement)[cite: 20]
- RF77 DV132S4 (DV Replacement)[cite: 20]
- RX97 DV160M4 (DV Replacement)[cite: 20]