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Flender Industrial Gear Unit and Planetary Gearbox Replacement

FLENDER Industrial Gear Units

  • • Industrial Planetary Gearbox
  • • Helical Gear Unit H..H / H..V
  • • Bevel Helical Gear Unit B..H / B..V
  • • High-Precision Oil & Gas Stations
  • • Bucket Elevator Drive Systems
  • • Siemens Standard Gearmotors
  • • Siemens Industrial Gearboxes
Flender NEW ONE Series Planetary and Helical Gearboxes

FLENDER NEW ONE Series

  • • Industrial Planetary Gearbox
  • • High-Efficiency Helical Gear Unit
  • • Bevel Helical Gear Unit Configurations
  • • Siemens Premium Gearmotors
  • • Siemens Reducer & Gearbox Solutions
Flender Belt Conveyor Drives Helical H..H and Bevel B..H Gearbox

FLENDER Belt Conveyor Drives

  • • Helical Gearbox H..H Series
  • • Bevel Helical Gearbox B..H Series
Flender Heavy Duty Industry Application Gearboxes

Application-Specific Drives

  • • Bucket Elevator Gearbox Assemblies
  • • Cooling Tower Gearbox Series
  • • Heavy-Duty Aerator Gear Units
  • • Large Center Distance Specialty Units
  • • KMPS Vertical Mill Gearboxes
  • • Flender SIP Planetary Units
  • • Water Turbine & Agitator Gear Units
  • • High-Torque Kneader Drive Solutions
Flender Cooling Tower and Vertical Mill Gearboxes

Heavy Processing Drives

  • • Cooling Tower High-Reliability Gearbox
  • • Bucket Elevator Drive Modules
  • • Integrated Aerator Gear Units
  • • Large Center Distance Power Transmission
  • • KMPS Vertical Mill Specialized Drives
  • • Flender SIP Industrial Configurations
  • • Water Turbine, Agitator & Kneader Units
Flender Flexible Couplings Rupex N-Eupex Elpex Solutions

FLENDER Shaft Couplings

  • • Flexible Couplings (RUPEX / N-EUPEX)
  • • Highly Flexible ELPEX Shaft Couplings
  • • Fluid Hydrodynamic Couplings (FLUDEX)
  • • Torsionally Rigid Couplings (ARPEX)
Flender Flexible and Fluid Couplings Technical Matrix

Industrial Coupling Matrix

  • • RUPEX / N-EUPEX (RWN, RWS Type A/H/B)
  • • Highly Elastic ELPEX Coupling Series
  • • FLUDEX Fluid Couplings (FAD, FND, FGD)
  • • ARPEX Rigid Couplings (ARN, ARP, ARS)

Overview & Designation Matrix

Explore heavy-duty engineering designs and modular options for FLENDER® Helical H Series & Bevel-Helical B Series gear units. Full technical interchangeability supported by WeDrive Power Transmission.

Target Industries & Field Applications

Cement Chemicals & Pharmaceuticals Construction Food & Beverage Ports Metals Minerals & Raw Materials Oil & Gas Lifting & Hoisting Plastics & Rubber Power Generation Pulp & Paper Water & Wastewater Wind Power
FLENDER Helical H Series and Bevel Helical B Series Application Matrix

Our heavy-duty FLENDER Industrial Gear Units are engineered specifically for severe operational environments. This versatile, time-tested design delivers exceptional reliability across continuous process applications, running seamlessly from high-torque mineral crushing to precision port lifting machinery.

FLENDER Standard Sizing & Mechanical Ratings:

FLENDER Industrial Gear Units Nominal Torque Class Data Table

The engineering data above outlines the standard dimensions for FLENDER gearboxes. It provides crucial sizing benchmarks covering specific torque outputs and ratio selections across various casing footprints.

FLENDER DESIGNS AND SIZES - Technical Specifications

Gear Unit Type Nominal Torque Class T2N (Nm) Ratio Range (i)
Helical Gear Unit H1 3,300 - 75,700 Nm 1.25 - 5.6
Helical Gear Unit H2 3,500 - 107,000 Nm 6.3 - 28
Helical Gear Unit H3 11,600 - 109,000 Nm 22.4 - 112
Helical Gear Unit H4 21,700 - 113,000 Nm 100 - 450
Bevel-helical B2 6,200 - 101,000 Nm 5 - 22.4
Bevel-helical B3 3,600 - 113,000 Nm 12.5 - 90
Bevel-helical B4 11,600 - 113,000 Nm 80 - 400

* Note: Nominal torque and ratio ranges are based on standard FLENDER industrial configurations.

FLENDER DESIGNS AND SIZES - High-Torque Multi-Stage Limits

FLENDER Multi-Stage Gearbox Maximum Torque Boundaries

The chart below exhibits the maximum torque capacities for multi-stage gear transmission setups. For customized thermal capacities or special forced lubrication options, consult WeDrive engineering teams directly.

Type Size Range Nominal Torque T2N (Nm) Ratio Range (i)
H1.. (Single-stage) 03 - 19 3,300 - 245,000 Nm 1.25 - 5.6
H2.. (Two-stage) 03 - 28 3,500 - 1,400,000 Nm 6.3 - 28
H3.. (Three-stage) 05 - 28 11,600 - 1,400,000 Nm 22.4 - 112
H4.. (Four-stage) 07 - 28 21,700 - 1,400,000 Nm 100 - 450
B2.. (Two-stage) 04 - 18 6,200 - 230,000 Nm 5 - 22.4
B3.. (Three-stage) 03 - 28 3,600 - 1,400,000 Nm 12.5 - 90
B4.. (Four-stage) 05 - 28 11,600 - 1,400,000 Nm 80 - 400

FLENDER Gear Unit Nomenclature & Coding Standards

FLENDER Gear Unit Product Nomenclature Coding System

Understanding the exact nomenclature parameters ensures perfect fitments during part number replication or plant replacement procurement cycles.

Structure of Gear Unit Designation (Example: B3SH11A16)

  • B: Bevel-helical gear units
  • 3: No. of stages (3 stages)
  • S: Solid shaft with parallel key
  • H: Horizontal mounting position
  • 11: Gear unit size identifier
  • A: Structural Version A
  • 16: Nominal Ratio i = 16

FLENDER Planetary Gearboxes & Specialized Industrial Profiles

FLENDER SIP Planetary Gearboxes Dimensions Layout

Above detailed configuration covers specialized high-ratio co-axial drives. WeDrive offers full interchangeability components matching genuine industrial footprint profiles accurately.

FLENDER Shaft Couplings - Mechanical Performance Data

FLENDER Flexible Couplings N-EUPEX and RUPEX Technical Tolerances

Detailed transmission limits for FLENDER flexible shaft couplings. Proper coupling configuration eliminates shaft misalignment stresses and cushions severe shock loads within driving linkages.

FLENDER Rigid and Torsionally Elastic Coupling Configurations

FLENDER All Steel Couplings N-ARPEX Torque Rating Data

The structural matrix above illustrates technical boundaries for heavy-duty all-steel disc couplings, ensuring premium backlash-free torque consistency across synchronous operating systems.

FLENDER Fluid and Hydrodynamic Transmission Couplings

FLENDER Hydrodynamic Fluid Couplings FLUDEX Sizing Matrix

Overview of hydrodynamic fluid coupling variables. Ideal for soft-starting high-inertia industrial conveyors and preventing unexpected overload torque breaks.

FLENDER Couplings - Product Series Overview

Category Series / Model Name
Torsionally Rigid Gear Couplings ZAPEX ZW / ZAPEX ZN
Torsionally Rigid All-Steel Couplings N-ARPEX, ARPEX
Flexible Couplings N-EUPEX / RUPEX / N-BIPEX
Highly Flexible Couplings ELPEX-B / ELPEX-S / ELPEX
Fluid Couplings FLUDEX
Backlash-free Couplings SIPEX / BIPEX-S

* WeDrive provides full technical support for FLENDER power transmission components. Our selection includes both torsionally rigid and highly flexible options for diverse industrial applications.

For accurate dimension drawings and component weights, please download the full catalog on our Home page.

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