Flender ONE H2SHN0096 Industrial Helical Gearbox
The Flender ONE H2SHN0096 is a benchmark 2-stage parallel shaft helical industrial gearbox from Flender's next-generation Flender ONE platform, engineered to replace traditional FZG Size 7 gearboxes. Utilizing the newly developed Metaperform® gearing and Perfect Sizing philosophy, Flender ONE achieves up to 50% lower friction power losses, a 35% larger surface cooling area, over 80% extended bearing service life (100,000+ hours), and up to 20% reduced oil consumption. Every unit comes factory-equipped with the AIQ® Core sensor for real-time digital condition monitoring and predictive maintenance. Flender ONE maintains identical mounting and shaft centerline dimensions as previous generations, ensuring seamless 1:1 drop-in replacement with higher power density and substantially lower operating expenses (OPEX).
Technical Specifications
| Model / Part Number | H2SHN0096 (2-Stage Parallel Shaft, Size 0096 Flender ONE) |
|---|---|
| Brand / Manufacturer | Flender GmbH |
| Gearbox Design Types | Single-Stage Helical (H1SHN), 2-Stage (H2SHN), 3-Stage (H3SHN), 2-Stage Bevel (B2SHN), 3-Stage Bevel (B3SHN) |
| Legacy Size Cross-Reference | Direct 1:1 drop-in replacement for Flender FZG H2SH07 / H2DH07 |
| Nominal Torque Output | 24.0 kNm (Size 0096) / 6.7 kNm to 153 kNm (Standard Matrix) |
| Gearing Technology | Metaperform® optimized tooth geometry with precision ratio matching |
| Smart Intelligence | AIQ® Core integrated sensor (Vibration, Temperature, Oil Quality, Torque) |
| Efficiency & Thermal Upgrades | Power losses reduced by up to 50%, thermal capacity increased by +30% |
Documentation & Resources
Flender ONE Platform Modular Architecture Matrix
Full-range structural configuration guide for Flender ONE single-stage and multi-stage industrial gearboxes. Review supported stage layouts, new size codes, and smart monitoring accessories:
| Gearbox Stage & Architecture Designation | New Size Code Range | Nominal Torque Rating (kNm) | Standard Factory Accessories & Smart Features |
|---|---|---|---|
| H1SHN / NH1 (Single-Stage High Speed Helical) | 0026 to 0541 (11 Sizes) | 6.7 kNm - 153.0 kNm | AIQ® Core (Integrated Vibration/Temp Sensor) |
| H2SHN / H3SHN / H4SHN (Multi-Stage Parallel Helical) | 0024 to 0541 (16 Sizes) | 6.7 kNm - 153.0 kNm | Metaperform® (50% Lower Friction Loss) |
| B2SHN / B3SHN / B4SHN (Multi-Stage Right-Angle Bevel) | 0042 to 0541 (15 Sizes) | 6.7 kNm - 153.0 kNm | Perfect Sizing (Tailor-made Ratios) |
| Hollow Shaft Shrink Disc (DHN Series) | 0063 to 0312 (10 Sizes) | 12.0 kNm - 110.0 kNm | 100,000h+ (Extended Bearing Life) |
| Hollow Shaft Keyway (HHN Series) | 0096 to 0234 (4 Sizes) | 24.0 kNm - 75.0 kNm | -20% Oil (Reduced Oil Fill Volume) |
Legacy Flender FZG to Flender ONE Replacement Guide
Obsolete Flender FZG gearboxes installed on industrial production lines can be directly replaced with Flender ONE next-generation gear units. Refer to the 1:1 dimensional replacement mapping below:
| Legacy FZG Size Code (Obsolete) | Original FZG Model | Current Flender ONE Equivalent | ONE Torque Rating | 1:1 Retrofit & Operational Efficiency Upgrades |
|---|---|---|---|---|
| FZG Size 3 / Size 4 | H1SH03 / H2SH04 | H1SHN0026 / H2SHN0042 Flender ONE | 6.7 - 12.0 kNm | Direct 1:1 footprint & shaft match. 50% lower friction loss. |
| FZG Size 5 / Size 6 | H2SH05 / H2SH06 | H2SHN0063 / H2SHN0070 Flender ONE | 15.0 - 18.0 kNm | Identical shaft centerline height. 35% larger cooling area. |
| FZG Size 7 / Size 8 | H2SH07 / H2SH08 | H2SHN0096 / H2SHN0104 Flender ONE | 24.0 - 30.0 kNm | Drop-in replacement for Size 7. Factory AIQ® Core monitoring. |
| FZG Size 9 / Size 10 | H2SH09 / H2SH10 | H2SHN0136 / H2SHN0151 Flender ONE | 42.0 - 48.0 kNm | Preserves base bolt pattern. Bearing life extended to 100,000h+. |
| FZG Size 11 to Size 19 | H2SH11 to H2SH19 | H2SHN0179 to H2SHN0541 Flender ONE | 60.0 - 153.0 kNm | Heavy conveyor & mill replacement. Reduced oil volume requirement. |
Expert Selection & Retrofit Engineering Notes
When replacing an older Flender FZG H2SH07, H2SH09, H2SH11, or competitor industrial gearbox, upgrading to Flender ONE ensures 1:1 mechanical interchangeability without modifying foundation steelwork or drive shafts, while substantially lowering operating noise, thermal stress, and energy costs. Simply supply us with your existing Flender serial number or nameplate data, and our engineering team will provide a 100% compliant replacement specification and proposal.
Core Benchmark Model Standard Configurations
- H1SHN0026 (6.7 kNm)
- H1SHN0063 (15.0 kNm)
- H1SHN0096 (24.0 kNm)
- H1SHN0136 (42.0 kNm)
- H2SHN0042 (12.0 kNm)
- H2SHN0063 (15.0 kNm)
- H2SHN0096 (24.0 kNm)
- H2SHN0136 (42.0 kNm)
- H2SHN0179 (60.0 kNm)
- H2SHN0234 (85.0 kNm)
- H3SHN0096 (24.0 kNm)
- H3SHN0136 (42.0 kNm)
- B2SHN0096 (Right-Angle)
- B2SHN0136 (Right-Angle)
- B3SHN0096 (Right-Angle)
- B3SHN0151 (Right-Angle)
- H2DHN0096 (Shrink Disc)
- H2HHN0096 (Keyway Hollow)
- H2KHN0096 (Splined Hollow)
- AIQ® Core Sensor Module
