Lenze g500-H Coaxial Inline Helical Geared Motors
The Lenze g500-H Series (featured model: g500-H1000/m550-P90L4 1.5 kW IE3) is Lenze's state-of-the-art coaxial inline helical geared motor platform, engineered for maximum energy efficiency, high power density, and seamless integration with variable frequency drives. Achieving gear transmission efficiency up to 94% to 96%, g500-H gearboxes feature lightweight aluminum housing construction (g500-H450 and H600) and rigid cast iron housings (g500-H1000 and H1400), covering output torques from 45 Nm to 1,400 Nm. Matched with modern **Lenze m550 IE3 Premium Efficiency AC Motors** (or Lenze Smart Motors), g500-H geared motors provide 100% direct 1-to-1 mechanical compatibility to replace legacy **Lenze GST Series** gearmotors in roller tables, belt conveyors, pumps, and packaging machinery.
Technical Specifications
| Featured Model | g500-H1000/m550-P90L4 (Size H1000, 2-Stage Inline Helical, 1.5 kW IE3 Motor) |
|---|---|
| Brand / Manufacturer | Lenze SE (Germany) |
| Product Series | g500-H Series Coaxial Helical Inline Geared Motors |
| Frame Sizes Covered | g500-H450, g500-H600, g500-H1000, g500-H1400 (4 Key Frame Sizes) |
| Gear Transmission Efficiency | 94% (3-stage) to 96% (2-stage high efficiency) |
| Nominal Output Torque | 45 Nm to 1,400 Nm (Peak Transmissible Torque up to 2,800 Nm) |
| Matched Motor Power | 0.09 kW to 22.0 kW (m550 IE3 Premium & m540 IE2 AC Motors) |
| Mounting & Shaft Options | Foot-mounted (B3), Flange-mounted (B5/B14), Solid Shaft with Keyway, Reinforced Bearings |
Documentation & Resources
Lenze g500-H Series Frame Size & Motor Power Matching Matrix
Full selection matrix for Lenze g500-H coaxial helical geared motors. Review torque capacity, gear ratio range, and matched m550 IE3 motor powers across all 4 frame sizes:
| Lenze Gearbox Size | Max Output Torque (Nm) | Gear Ratio Range (i) | Matched Motor Power (kW) | Matched Lenze m550 Motor Frame (IE3) |
|---|---|---|---|---|
| g500-H450 | 450 Nm | i = 3.3 to 300.0 | 0.09 kW - 4.0 kW | m550-P63M4, P71M4, P80M4, P90S4, P100L4, P112M4 |
| g500-H600 | 600 Nm | i = 4.0 to 360.0 | 0.18 kW - 7.5 kW | m550-P71M4, P80M4, P90S4, P100L4, P112M4, P132M4 |
| g500-H1000 | 1,000 Nm | i = 4.5 to 400.0 | 0.55 kW - 15.0 kW | m550-P80M4, P90L4, P100L4, P112M4, P132M4, P160M4 |
| g500-H1400 | 1,400 Nm | i = 5.0 to 450.0 | 1.1 kW - 22.0 kW | m550-P90L4, P100L4, P112M4, P132M4, P160M4, P180M4 |
Legacy Lenze GST Series to g500-H Series IE3 Premium Efficiency Upgrade Guide
Obsolete Lenze GST Series helical gearmotors (GST04, GST05, GST06, GST07, GST09) can be directly upgraded to modern g500-H Series gearmotors equipped with m550 IE3 Premium Efficiency motors while preserving 100% exact mounting bolt centers:
| Legacy Lenze GST Model (Obsolete) | Legacy Motor Frame | Current g500-H IE3 Equivalent Model | Current IE3 Motor Frame | Mechanical Compatibility & Retrofit Notes |
|---|---|---|---|---|
| Lenze GST04-2M / GST04-3M | MDEMA 063 / 071 Motor | Lenze g500-H450/m550-P71M4 100% Drop-In | m550-P71M4 (0.37 kW IE3) | Direct 1:1 drop-in replacement. Fits 25mm output shaft & B3 foot centers. |
| Lenze GST05-2M / GST05-3M | MDEMA 080 Motor | Lenze g500-H600/m550-P80M4 100% Drop-In | m550-P80M4 (0.75 kW IE3) | Identical foot bolt center-to-center distance and 30mm shaft height. |
| Lenze GST06-2M / GST06-3M | MDEMA 090 Motor | Lenze g500-H1000/m550-P90L4 100% Drop-In | m550-P90L4 (1.5 kW IE3) | Matches 35mm output shaft. IE3 motor reduces power consumption up to 12%. |
| Lenze GST07-2M / GST07-3M | MDEMA 100 / 112 Motor | Lenze g500-H1000/m550-P100L4 IE3 Upgrade | m550-P100L4 (2.2 kW IE3) | Direct replacement for 2.2 kW conveyor drives. 40mm solid shaft. |
| Lenze GST09-2M / GST09-3M | MDEMA 132 / 160 Motor | Lenze g500-H1400/m550-P132M4 IE3 Upgrade | m550-P132M4 (7.5 kW IE3) | Direct replacement for heavy 7.5 kW drives. 50mm solid output shaft. |
Expert Selection & Retrofit Engineering Notes
When replacing older Lenze GST Series gearmotors on existing production lines, switching to current g500-H series models with m550 IE3 Premium Efficiency motors guarantees 100% exact physical mounting alignment without modifying foundation plates or output shaft couplings. Simply supply us with your existing Lenze nameplate serial number or code (e.g., g500-H1000-m550-P90L4), and our technical team will deliver a 100% compliant replacement specification and proposal.
Core Benchmark Model Standard Configurations
- g500-H450/m550-P63M4 (0.18 kW)
- g500-H450/m550-P71M4 (0.37 kW)
- g500-H450/m550-P80M4 (0.75 kW IE3)
- g500-H600/m550-P80M4 (0.75 kW IE3)
- g500-H600/m550-P90L4 (1.5 kW IE3)
- g500-H1000/m550-P90L4 (1.5 kW IE3)
- g500-H1000/m550-P100L4 (2.2 kW IE3)
- g500-H1000/m550-P112M4 (4.0 kW IE3)
- g500-H1400/m550-P112M4 (4.0 kW IE3)
- g500-H1400/m550-P132M4 (7.5 kW IE3)
- g500-H1400/m550-P160M4 (11.0 kW IE3)
- g500-HF450/m550-P71M4 (B5 Flange)
- g500-HF600/m550-P80M4 (B5 Flange)
- g500-HF1000/m550-P90L4 (B5 Flange)
- Lenze GST04-2M Replacement
- Lenze GST05-2M Replacement
- Lenze GST06-2M Replacement
- Lenze GST07-2M Replacement
- Lenze GST09-2M Replacement
- Lenze Smart Motor g500-H Drive
